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SHANGHAI ROYAL TECHENOLOGY INC.
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Medical Arc-PVD Bio-compatible Functional Coatings-RT-MedC1000

SHANGHAI ROYAL TECHENOLOGY INC.
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Medical Arc-PVD Bio-compatible Functional Coatings-RT-MedC1000

Brand Name : ROYAL

Model Number : RT-MedC1000

Certification : CE

Place of Origin : Made in China

MOQ : 1 set

Price : Negotiable

Payment Terms : L/C, T/T

Supply Ability : 10 sets per month

Delivery Time : 12 weeks

Packaging Details : Export standard, to be packed in new cases/cartons, suitable for long-distance ocean/air and inland transportation.

Vacuum Technology : Cathodic Multi Arc plating, PVD arc deposition, DC/MF Magnetron Sputtering

Deposition Sources : Cylinder arc or circular arc cathodes, Planar/cylinder Sputter Source

Coating Films : Metal film plating, Titanium Nitride, Titanium Carbide, Zirconium Nitride, Chromium Nitride, TiAlN, CrC

Applications : Medical instrument, surgery tools, dental tools, heart surgery tools

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PVD Coatings on Medical Instrument Industry Application

  1. Bio-compatible Medical PVD Coating

Experienced surface treatment and PVD coater for medical instruments, orthopedics, probes, alignment devices, implants and surgical cutting tools. Coatings are bio-compatible and acceptable for use with external and internal devices that come in contact with skin, tissue, bone and blood.

  1. Coating Properties
  • Improved wear resistance
  • Reduced friction
  • Bio-compatibility
  • Decorative colors & aesthetic
  • Chemical barrier
  • Nickel Sensitivity
  • Saline Solutions
  • Sterilization
  1. Bio-compatible Coating Films

TiN and ZrN family of gold thin coatings for specialized medical devices and instruments.

TiAlN, AlTiN, AlTiSiN, CrN, TiCN, ALCrN family of medical coatings for cutting tools and specialized applications.

DLC coatings on the medical equipment for a very low co-efficiant of friction.

( a-C:H DLC):

#Coating FilmColorHardness HVCoefficient of FrictionBio-compatibility Testing
1TiNGold2300-25000.35Pass
2CrNSilver2000-22000.35Pass
3TiN/TiCNBronze/Gray2800-32000.3Pass
4AlTiNViolet/Black3000-34000.35Pass
5TiAlNCopper/Bronze3000-32000.4Pass
6ZrNPale Gold2300-25000.35Pass
7DLC (a-C:H)Black2000-30000.1Pass
8AlTiCNBlack1200-18000.2Pass
9AlTiNBlack1200-20000.2
  • Note:
    The data generated from laboratory samples. Coating films properties may vary depending on customer’s material, surface condition ( high polished or others) and products 3D geometry.

TiN coating

Titanium nitride (TiN) coating is clinically being used on orthopedic implants for hip, knee, shoulder and ankle replacements as well as dental implants, brain and ear implants etc. Bio-compatibility: non-toxic.


  1. Available Products Materials: ABS, PEEK, PU, PPS and PC; stainless steel, Titanium, steel alloys etc.

Advantages

  • Improved instrument performance
  • Create distinct color identification, improve your product competition from others.
  • Decrease friction and improve wear resistance: for example 0.35 VS 0.7 for un-coated steel.
  • Oxidation and Corrosion Resistance
  • Barrier layer for various solutions and environmental exposures.

PVD Coating Machine Models

1) Arc Cathode Plating

2) Magnetron Sputtering Coating

3) Arc + Sputtering Coating.

4)Royal Technology recommends our standard machine: RTAC (RTAS)1000

***Both machine equips with linear ion source for surface etching and PAPVD (Plasma Assisted Deposition ) ***


Others

1) Customer provide the products sizes, material, surface treatment before PVD coating; and productivity for a equipment size recommendation.

2) Samples coating required by customer can be satisfied.

3) Customers are very welcomed to inspect our company and have a visiting in our customer’s site to learn the whole coating process.

Medical Instruments Functional Coating Machine

The medical instruments functional coating machine is perfect combination of arc and sputtering cathodes, plus the linear ion source device is available for plastic material parts surface etching before deposiiton.

Benefits: eco-environment, easy to operate, compact foot print, low cost of owner ship, fast substrate exchange.

Coating Colors: gold, black, brown, grey, Chrome colors etc. Gold Colors: TiN, ZrN, TiN+Au, ZrN+Au
Rose Gold Colors: TiCN, TiAlN, TiCN+Au-Cu, TiAlN+Au, Cu
Chrome colors: CrN, Ti, Cr
Gray Colors: stainless steel, stainless steel (N)
Brown Colors TiCN, TiAlCN, ZrC
Blue Color: TiO, CrO, TiALN
Black Colors: TiC, TiC+iC, TiCN, TiAlN, TiAlCN
4. Coatings Advantages: high shiny and bright colors, strong adhesion & excellent scratch protection, fast deposition rate, good diffraction etc.


Key completed system listed below:
A.Vacuum Chamber
B.Vacuum Pumping System
Roughing Vacuum Pumping System ( Mechanical Pump + Roots Pump)
High Vacuum Pumping System (Diffusion Pump or Turbo Molecular Pump)
Holding Pump
C.Vacuum Measuring and Control System
D.Rotational Rack System
E. Deposition System
F.Electrical Control and Operation System
G.Water Cooling and Gas Distribution System
H.Sub-system

ModelRTAS1000
Effective Chamber SizeΦ1000 x H1000mm
Deposition SourcesCylinder Arc Sources+ Sputtering Cathodes( Planar/Cylinder Sputters for option) +Linear Ion Source

Vacuum Pumping System ( Leybold Pumps + Turbo Molecular Pump)


SV300B *1 set (300m³/hr)

WAU501-1set

(1000m³/hr)

TRP48*1 set (48m³/hr)

Turbo Molecular Pumps:

1 set (3500L/S)

Sputtering Power Supply1*24KW
Arc Power Supply6*5KW
Bias Power Supply1*24KW
Planetary Rods6/8 planetary axis for selection
Ultimate Vacuum9.0*10-4Pa (empty, clean,room temperature)
Working Power Requirement

3Phase 5 lines

AC380V,50HZ,55KW

Cooling WaterRecycle cooling water, industrial water chiller + EDI purified water device
Processing Gas (99.99%)4 ways
Footprint (mm)2000*2000*2500
Total Weight(KGS)4500
Total Power Consumption(Approx.)50KW
Actual Power Consumption(Approx.)30KW

Layout

Layout- Top View

Layout- Front View

Machine Operation HMI Pages – Auto Coating Process

Please contact us NOW with your demand. Royal Technology Team provides the suitable coating solutions and machine.

Insite

Model: RTAS1000

Location: China

Time: 2019


Product Tags:

silver plating machine

      

ion plating system

      
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