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Engineer Plastic PVD Metallizing Coating, Direct Plating Nickel on PPS and ABS Plastics

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Engineer Plastic PVD Metallizing Coating, Direct Plating Nickel on PPS and ABS Plastics

Brand Name : ROYAL

Model Number : RT-PVDNi1200

Certification : CE

Place of Origin : Made in China

MOQ : 1 set

Price : negotiable

Payment Terms : L/C, T/T

Supply Ability : negotiable

Delivery Time : 12 weeks

Packaging Details : Export standard, to be packed in new cases/cartons, suitable for long-distance ocean/air and inland transportation.

Factory Location : Shanghai city, China

Worldwide Service : Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America

Training Service : Machine operation, maintenance, coating process Recipes, program

Warranty : Limited warranty 1 year for free, whole life for machine

OEM & ODM : available, we support tailor made design and fabrication

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Applications
PPS, ABS, ABS+PC, PA etc. Requires electroplating plastics

PPS engineering plastics in the Automotive Industry

The vehicle systems pursuing fuel efficiency, lightweight, emission reduction and design flexibility, when come to material’s selection, compared with metal, engineering plastic shows its advantages and unlimited potential. The PPS is so special because they contribute significantly to the qualify of life on automotive industry with theirs versatile properties: more efficient and safer, more comfortable and more beautiful; unlimited on design ideas and forming process, more flexible.

PVD direct plating on PPS Plastic

Nickel electroplating on PPS which has been accomplished using a traditionally Palladium / Tin colloidal-type activation system with electroless chemical treatment, this process is called roughening.. While increasing stringent environmental conditions as well as substantial cost reductions called for by the automobile industry have forced the electroplating industry to look for techniques such as direct metallization processes .

In year of 2019, we received a request from our local customer who is providing the electroplating services for automotive plastic components. “Is that possible to coat Ni directly on engineering plastics to replace the electroless process and make the Palladium-Free?” asked Mr. Woo the owner of JS company.

Royal Technology spent 6 months to made experiments and successfully developed the proper coating process and the result satisfy customer’s quality testing terms. The direct metallization layer makes the plastics transit from non-conduction to conductive and then get post-treatment with Cu/Ni/Cr electroplating process.

“It is a disruptive coating method for automotive industry, we are so happy to say Good-bye to electropless process”, Mr. Woo said excitingly.

Engineer Plastic PVD Metallizing Coating, Direct Plating Nickel on PPS and ABS PlasticsEngineer Plastic PVD Metallizing Coating, Direct Plating Nickel on PPS and ABS Plastics

Engineer Plastic PVD Metallizing Coating, Direct Plating Nickel on PPS and ABS Plastics

Technical Advantages

  • PVD metalized layer is completely environmentally friendly process compared with conventionally electroless and Pa plating;
  • PVD deposition thickness is controllable by coating process;
  • PVD metallized layer has strong adhesion with plastic substrate and the electroplating layer;
  • PVD direct plating process reduced manufacturers high cost of water consumption;
  • Much lower production cost
  • Fast cycle and high productivity



    Engineer Plastic PVD Metallizing Coating, Direct Plating Nickel on PPS and ABS Plastics

    PVD Nickel Plating Machine

    Model: PVD-Ni1600

    Deposition Chamber (mm): Stainless Steel 304

    φ1600 x H1600 (63” x 63”)

    Effective Coating Zone (mm): φ1350 x H1250

    Load Mass (kg): 500 ~ 1000

    Number of Satellites (mm): 6 or 8 or 10 for option

    Pulsed Bias Power(KW): 36

    Arc Cathode Power (KW): 14*5

    Pulsed Sputtering Power (KW): 36

    Plasma bombardment (KW): 10

    Vacuum Pumps: Mechanical pump, roots pump, holding pump and diffusion pump

    Operation Control System: PLC controlled processing with Touch Screen HMI

    Electrical Enclosures (mm) L x W x H PS : 1200 x 2000 x 600

    Power : 600 x 2000 x 1000

    Machine configuration according to customer requirements, the fixture design and workshop layout plan supported by Royal Technology.

    Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.


Product Tags:

small pvd coating machine

      

high vacuum coating machine

      
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